Finding the right band saw blades for metal can feel like a real chore if you are not sure what to look for. If you have ever tried cutting through a thick piece of steel with the wrong blade, you know how frustrating it is when the teeth dull in seconds. A high-quality blade not only saves you money but also makes your projects much safer and cleaner. Understanding what is a band saw and why its used for metal fabrication is the first step toward getting professional results in your home shop or garage.
Quick Product Comparison
Our Top 10 Band Saw Blades For Metal Reviews – Expert Tested & Recommended
1. FOXBC 64-1/2 Inch 24 TPI Metal Cutting Bandsaw Blades (2 Pack)
These Bi-Metal M42 blades are a fantastic upgrade for anyone using Harbor Freight or WEN stationary saws. The high tooth count ensures a very smooth finish on thin-walled materials like copper and brass.
Key Features That Stand Out
- ✓ M42 Bi-Metal construction for extreme durability
- ✓ 24 TPI design ideal for thin metals and pipes
- ✓ Compatible with WEN 3970, Jet, and Grizzly models
- ✓ High heat resistance for longer cutting sessions
Why We Recommend It
We love these blades because they handle tough stainless steel without losing their edge quickly. They are significantly more reliable than standard carbon steel blades provided with most factory machines.
Best For
This is the best choice for DIYers working with thin tubing, galvanized pipe, or light gauge stainless steel.
Pros and Cons
Pros:
- Stays sharp much longer than carbon blades
- Clean, burr-free cuts on thin materials
- Great value with the 2-pack bundle
- Fits a wide variety of popular benchtop saws
Cons:
- Can be slow when cutting thick solid stock
- Requires proper tensioning to avoid snapping
Customer Reviews
Customer Review: I purchase several things on Amazon and was giving pretty in-depth reviews. From this point on, here’s the new agenda…. if it works as advertised, is well made, meets or exceeds the description, is a value, and arrives in a fair amount of time, it will get a “star rating” equal to what my expectation.
Customer Review: I was using these to cut stainless steel. Aggressive cutting and last lasting.
2. POWERTEC 93-1/2 Inch Bi-Metal Bandsaw Blade 14 TPI
Powertec has created a reliable, high-performance blade for larger floor-standing saws. The Raker set teeth are perfectly aligned to give you a consistent cut every single time you use it.
Key Features That Stand Out
- ✓ Specialized Raker set tooth arrangement
- ✓ Bi-Metal construction for heat and wear resistance
- ✓ 14 TPI optimized for non-ferrous and soft metals
- ✓ Precision weld for reduced vibration
Why We Recommend It
This is a solid all-around performer for anyone cutting aluminum or copper. It is far more durable than carbon steel and maintains its sharpness through hundreds of cuts without wandering.
Best For
Ideally suited for workshop professionals using Jet, Delta, or WEN saws that require a 93.5-inch blade length.
Pros and Cons
Pros:
- Very smooth cutting action on soft metals
- Excellent weld quality prevents “thumping”
- High resistance to tooth stripping
- Matches factory specs for many major saw brands
Cons:
- Not intended for heavy-duty hardened steel
- Only comes as a single pack
Customer Reviews
Customer Review: great band saw blades I’ve used several of them over the years.
Customer Review: great band saw blades I’ve used several of them over the years.Read more
3. FOXBC 64-1/2 Inch 24 TPI Cobalt Bandsaw Blade
If you want high-end performance at a lower price point, this cobalt-infused blade is the way to go. It is designed to handle tough metals like stainless steel without overheating.
Key Features That Stand Out
- ✓ M42 Bi-Metal with 8% Cobalt for superior hardness
- ✓ 24 TPI for precise, clean metal cutting
- ✓ Exceptional fit for Harbor Freight 4×6 saws
- ✓ Reinforced teeth to prevent breakage
Why We Recommend It
The addition of cobalt makes a massive difference in how this blade handles friction. If you find your blades getting dull too fast, this one will likely double your cutting life. It’s almost as effective as learning how to sharpen band saw blades for keeping your shop running efficiently.
Best For
Perfect for hobbyists who frequently cut stainless steel or hardened bolts and want to save money on replacements.
Pros and Cons
Pros:
- Cobalt content greatly increases heat resistance
- Very affordable compared to name-brand cobalt blades
- Fits most 6×4 stationary horizontal saws
- Reduces noise during heavy cutting
Cons:
- Can be slightly brittle if twisted too hard
- Weld joint may have a slight bump in some units
Customer Reviews
Customer Review: While the factory blade on my Harbor Freight 6″ horizontal band saw was good and lasted longer than expected. It finally snapped. I was so amazed at how this blade cut. It cuts faster and cleaner. It’s an exact fit, too.
Customer Review: The media could not be loaded.Great saw blades for a old ridgid vertical bandsaw
4. Bosch BS6412-24M Metal Cutting Stationary Blade
Bosch is a name you can trust for industrial quality, and this 64-1/2 inch blade is no exception. It is built to withstand the rigors of heavy daily use in professional shops.
Key Features That Stand Out
- ✓ Optimized tooth geometry for maximum performance
- ✓ Premium materials specifically for metal applications
- ✓ High heat resistance for long life cycles
- ✓ Standard sizing fits most stationary band saws
Why We Recommend It
The tooth geometry on this Bosch blade is superior, resulting in less vibration and much faster material removal. It feels like a professional tool from the moment you install it.
Best For
Best for those who use their metal band saw every single week and need a blade that simply won’t quit.
Pros and Cons
Pros:
- Incredible longevity even with constant use
- Doesn’t stretch or lose tension easily
- Cuts very straight with minimal wandering
- Easy to find and widely compatible
Cons:
- More expensive than generic brands
- Only one blade included per pack
Customer Reviews
Customer Review: These metal cutting band saw blades are the perfect fit and last a long time. I have never broken one. The teeth will eventually wear out after a lot of use, but that is to be expected. I typically get over a year of use out of each one and I use my metal cutting almost every week. Great product
Customer Review: Excellent blade quality. Bosch never disappoints when it comes to saw blades.
5. 2 Pack 93 Inch x 3/4 Inch Bi-Metal M42 Bandsaw Blades
These large, 93-inch blades are perfect for heavy-duty floor saws. Being made from M42 high-speed steel, they offer a toughness that standard carbon blades just can’t match. You can find more variety in our saw blades category.
Key Features That Stand Out
- ✓ Heavy-duty 3/4 inch width for straight cuts
- ✓ M42 High Speed Steel for extreme longevity
- ✓ 14 TPI count perfect for medium-thickness metals
- ✓ Convenient 2-pack for shop backup
Why We Recommend It
The extra thickness (0.035 inch) of these blades helps prevent the blade from twisting during a cut. This is essential when you are trying to get square joints for welding.
Best For
Heavy fabrication shops and workers who need a reliable blade for thicker steel tubing and solid rounds.
Pros and Cons
Pros:
- M42 steel resists tooth stripping
- 3/4 inch width helps maintain cut accuracy
- Great value for a dual pack
- Fits most professional-grade band saws
Cons:
- Might be too thick for some smaller saw pulleys
- Needs a proper break-in period for best life
Customer Reviews
Customer Review: Good price and a perfect fit for the bandsaw. The 10/14 tpi pitch makes these a good all around blade, good for cutting a wide variety of materials. The 10 tpi teeth do great on thicker sections of steel while the finer 14 tpi finishes out the cut nicely. I’ve only used the first blade for a few sma
Customer Review: Been pretty happy with these blades so far! As with all bandsaw blades, you have to take care of them and don’t abuse them. This thinner tooth pitch I use for cutting thinner tubing and rounds, and it works great for that purpose. It’s going to be pretty slow cutting through anything thicker. These
6. POWERTEC 13701 59-1/2 Inch Bandsaw Blades (2 Pack)
Specifically designed for 9-inch saws like Ryobi and Craftsman, these blades are versatile enough for both wood and non-ferrous metals. They are a must-have for the light hobbyist.
Key Features That Stand Out
- ✓ Optimal geometric tooth arrangement for smooth results
- ✓ High-grade carbon steel with heat resistance
- ✓ Flexible enough for intricate, curvy cuts
- ✓ Fits most 59-1/2 inch small-capacity saws
Why We Recommend It
If you only have one saw and need to switch between thin wood and light aluminum, this is the perfect middle ground. It is flexible enough to handle slight curves without snapping.
Best For
Best for owners of compact 9-inch benchtop saws who need to cut non-ferrous metals like aluminum or brass.
Pros and Cons
Pros:
- Very affordable for a 2-pack
- Great flexibility for non-linear cuts
- Fits popular homeowner-grade saws
- Smooth cutting in soft metals and hardwoods
Cons:
- Carbon steel won’t last as long as bi-metal
- Not suitable for heavy steel or iron
Customer Reviews
Customer Review: I replaced a bad blade with the Powertec blade. It cut smoothly and I was able to make intricate cuts with it. It was flexible for me to make curvy cuts.
Customer Review: I replaced a bad blade with the Powertec blade. It cut smoothly and I was able to make intricate cuts with it. It was flexible for me to make curvy cuts.Read more
7. FOXBC 64-1/2 Inch 14 TPI Metal Cutting Blade
This 14 TPI blade is a workhorse for cutting medium-thickness metals. It balances cutting speed and finish quality beautifully, making it a great daily driver.
Key Features That Stand Out
- ✓ Bi-Metal M42 8% Cobalt for extreme heat resistance
- ✓ 14 TPI for faster material removal than finer blades
- ✓ Compatible with Grizzly G0622 and WEN 3970
- ✓ Precision welded for minimal vibration
Why We Recommend It
The cobalt addition is the real winner here. It allows the blade to run cooler, which prevents the teeth from softening and dulling during long cuts through thick steel stock.
Best For
Hobbyists who want a long-lasting blade for cutting angle iron, brass, and mild steel bars.
Pros and Cons
Pros:
- Faster cutting speed on thick materials
- Cobalt ensures a very long service life
- Fits all standard 4×6 horizontal saws
- Solid weld that doesn’t jump in the cut
Cons:
- Leaves a slightly rougher finish than 24 TPI
- Might catch on very thin sheet metal
Customer Reviews
Customer Review: Fits my JET cutoff saw as it should. Seem to be good quality time will tell
Customer Review: Harbor Freight no longer gets my business. Not only do I get a quality blade for half the price, but I also don’t have to drive 20 miles behind slow-pokes either. I can’t judge the cutting speed because my horizontal bandsaw has various speed settings. It does last quite a while. I can buy two of th
8. FOXBC 93 Inch x 3/4 Inch 10/14 TPI Bandsaw Blade
This variable TPI blade is designed to reduce harmonic vibration, which means quieter operation and a smoother cut. It is a premium choice for high-volume metalworking.
Key Features That Stand Out
- ✓ Variable 10/14 TPI to reduce vibration
- ✓ M42 Bi-Metal for cutting stainless steel
- ✓ Large 3/4 inch width for maximum stability
- ✓ Works with aluminum, brass, and plastic too
Why We Recommend It
The variable tooth pitch is a game-changer for thick metal. It keeps the blade from “singing” or vibrating, which leads to much more accurate cuts and a longer overall blade life.
Best For
Professional fab shops using large 93-inch capacity saws that need a quiet, high-performance blade.
Pros and Cons
Pros:
- Significantly quieter than fixed TPI blades
- Resists heat buildup incredibly well
- Wide compatibility with industrial saw brands
- Very clean finish for a lower TPI count
Cons:
- Requires a high-quality saw to tension correctly
- Can be tricky to find the right speed setting
Customer Reviews
Customer Review: Finally found band saw blades that cut well. Once I increased the blade speed no more sticking
Customer Review: Finally found band saw blades that cut well. Once I increased the blade speed no more stickingRead more
9. FOXBC 64-1/2 Inch Bi-Metal 10/14 TPI Heavy Duty Blade
If you find yourself constantly cutting heavy-duty steel, this variable pitch blade is your best friend. It provides the strength of a 10 TPI tooth with the smoothness of a 14 TPI blade.
Key Features That Stand Out
- ✓ Bi-Metal M42 with 8% Cobalt infusion
- ✓ Variable 10/14 TPI for smooth, fast cuts
- ✓ Specifically designed for horizontal band saws
- ✓ High resistance to tooth stripping in thick stock
Why We Recommend It
This is the most versatile blade for those who don’t want to change blades between different thicknesses. It handles everything from thin pipe to solid bar stock surprisingly well.
Best For
General metalworkers who want one blade that can do almost everything on their 4×6 band saw.
Pros and Cons
Pros:
- Best all-around tooth count for versatility
- Cobalt ensures long-term sharpness
- Reduced vibration means a quieter shop
- Fits popular Harbor Freight and WEN models
Cons:
- Can still snag on very thin (under 1/16″) sheet metal
- Price is higher than basic bi-metal options
Customer Reviews
Customer Review: I bought this as a replacement for my old blade and it cuts perfectly. It fit right up and so far has still got a great cutting edge. Great deal at a great price.
Customer Review: I bought this as a replacement for my old blade and it cuts perfectly. It fit right up and so far has still got a great cutting edge. Great deal at a great price.Read more
10. FOXBC 64-1/2 Inch 14/18 TPI Metal Cutting Blades
For those who need a slightly finer cut than a 14 TPI but want more speed than a 24 TPI, this 14/18 variable blade is the sweet spot. It is excellent for structural steel and tubing.
Key Features That Stand Out
- ✓ Variable 14/18 TPI for refined finishing
- ✓ M42 Cobalt construction for heavy-duty steel use
- ✓ Precision welding eliminates thumping during use
- ✓ Recommended for structural shapes like angle iron
Why We Recommend It
This blade works beautifully in both horizontal and vertical positions. It provides a clean enough edge that you won’t need to spend as much time with a grinder before welding.
Best For
Fabricators working with medium-wall square tubing or structural angle iron.
Pros and Cons
Pros:
- Excellent finish quality for welding prep
- Variable pitch prevents tooth resonance
- Long life when used on mild steel
- Standard sizing fits a huge range of saws
Cons:
- Slower than a 10/14 TPI blade for solid rounds
- Teeth can clog if cutting very soft aluminum without lube
Customer Reviews
Customer Review: Good price and very nice cutting bladesBetter pice than local stores
Customer Review: Many cuts later and it is still working wellRead more
Complete Buying Guide for Band Saw Blades For Metal
Essential Factors We Consider
When you are looking for new blades, the TPI (Teeth Per Inch) is the most important factor. If you have too few teeth, they will catch on thin metal and snap off. If you have too many, the gullets will clog, and the blade will overheat. As a rule of thumb, you want at least three teeth in the material at all times. We also look for Bi-Metal construction, which combines a flexible backing with high-speed steel teeth. This prevents the blade from snapping while keeping the teeth sharp for a long time.
Budget Planning
Cheap carbon steel blades might look like a bargain, but they usually dull after just a few cuts in hard metal. It is almost always better to spend a little more on a Bi-Metal M42 or Cobalt blade. They might cost twice as much, but they often last five to ten times longer. Look for 2-pack or 3-pack bundles to save money if you are a frequent user.
Final Thoughts
Picking the right blade makes your band saw feel like a brand-new machine. If you are mostly cutting thin pipes, go with a 24 TPI. For thick solid bars, a 10/14 variable TPI is your best bet. Always remember to check your saw’s manual for the correct length, as even a quarter-inch difference can prevent a blade from tracking properly.
Frequently Asked Questions
Q: What is the best TPI for cutting steel?
A: For general use on mild steel, a 14 TPI or a variable 10/14 TPI blade is usually best. If you are cutting very thin sheet metal or tubing, you should move up to 18 or 24 TPI.
Q: Can I use a wood band saw blade to cut metal?
A: Generally, no. Wood blades have very few teeth and move far too fast. Cutting metal requires a higher tooth count and a much slower blade speed to prevent overheating the teeth.
Q: What does “Bi-Metal” mean for a saw blade?
A: Bi-metal blades are made by welding a strip of high-speed steel (for the teeth) to a flexible spring steel backing. This allows the blade to bend around the saw’s pulleys without cracking, while the teeth stay sharp under high heat.
Q: Should I use cutting fluid with my band saw?
A: Yes, whenever possible. Using a cutting wax or fluid reduces friction and carries away heat, which can significantly extend the life of your blade.
Choosing the right band saw blades for metal is the best way to ensure your shop remains productive and safe. By matching your tooth count to your material thickness and opting for high-quality M42 steel, you will get clean, professional cuts every time. Check out our top picks today and give your band saw the upgrade it deserves!
